Ductal Iron for Continuous Casting: Wear-Resistant, Precise?


What Engineers Really Mean When They Ask for ductal iron Bars

In the shop, people say it casually—“do you have ductal iron in round?”—but what they usually want is continuous cast iron bar in machinable grades that behave consistently across long runs. To be honest, that’s where Continuous Cast Iron Bar from Sinomsp has been quietly winning bids. The bars are made to European, ASTM, and GB standards, in round, square, rectangular, even semi-circular shapes—and if you need a special profile, they’ll cut a custom mold without making it sound like a big drama.

ductal iron

Market pulse: why shops are shifting

Two trends stand out. First, designers want tighter dimensional repeatability (less stock removal, more parts per bar). Second, purchasing teams want supply that maps to recognized specs—ASTM, EN, GB—with traceability. In fact, foundries offering clean melt practice plus continuous casting (with inoculation control) are getting the nod more often. It seems simple; it isn’t.

ductal iron

Core specs at a glance

Below is a practical snapshot for common continuous cast grades used as ductal iron stand-ins on prints. Real-world use may vary with heat, section size, and machining.

Grade (typ.) Standard ref. Tensile (MPa) HBW (≈) Shapes / Sizes Notes
SG Iron (e.g., EN-GJS-500-7) EN 1563; ASTM A536 65-45-12 ≈ 500–650 ≈ 170–230 Round/Square/Rect/Semi-circ; Ø20–600 mm High toughness, good machinability
Gray Iron (e.g., EN-GJL-250) EN 1561; ASTM A48 Class 40 ≈ 250–300 ≈ 180–220 Round/Square/Rect Superior damping, slides well

ductal iron

How it’s made (short version)

Materials: controlled pig iron and steel scrap; low S and P; Mg treatment for spheroidal graphite when ordered as ductal iron equivalents. Inoculants tuned for section thickness.

Method: continuous casting through water-cooled graphite dies; fine solidification control reduces porosity and segregation. Bars are peeled/turned and sometimes stress-relieved.

Testing: Brinell per ASTM E10; tensile per ASTM A370 with cast iron provisions; microstructure rated by ISO 945-1; UT spot checks per ASTM A388 (as agreed). Typical roundness and straightness held to around 0.3–1.0 mm per meter depending on section.

Service life: in bushings and wear plates, customers report stable performance 1–3 years in medium-duty cycles; hydraulic manifolds see long-term sealing stability thanks to consistent graphite distribution. Your mileage may vary—lubrication and load matter.

ductal iron

Where it’s used

  • Machine tool bases and slides (gray iron damping)
  • Hydraulic manifolds and cylinders (ductal iron strength + machinability)
  • Bushings, bearings, wear strips; pump housings; gear blanks
  • General OEM parts needing near-net bar stock with predictable chips

Feedback? “Chips break clean, fewer tool changes,” one Midwest shop told me, “and frankly, fewer surprises in the middle of a rush job.” Hard to argue with that.

ductal iron

Vendor landscape (quick comparison)

Vendor Certs (typ.) Lead time Customization Notes
Sinomsp (Continuous Cast Iron Bar) ISO 9001; material cert + heat trace Around 2–4 weeks, stock faster Shapes incl. semi-circular; special profiles European, ASTM, GB compliant; origin: Room 905 BLDG. A, No. 363 Tiyu South St., Yuhua, Shijiazhuang, Hebei
Foundry B (EU) EN 1563 focus 3–6 weeks Limited special shapes Strong SG grades, less gray variety
Supplier C (US) ASTM-centric Stock-driven Stock shapes, custom by quote Great availability, premium pricing

Customization and documentation

Need a semi-circular bar for a slideway? Or a rectangular section with tight parallelism? Sinomsp’s team will quote custom die shapes; tolerances are agreed per drawing. MTRs include heat numbers, grade, chemistry, hardness, and—when you order ductal iron equivalents—nodularity checks by ISO 945-1.

ductal iron

Bottom line: if your print says ductal iron or SG iron, continuous cast bar is the efficient route—cleaner structure, predictable machining, and recognized standards on the cert. Less time babysitting, more time shipping.

Authoritative references

  1. ASTM A536 – Standard Specification for Ductile Iron Castings.
  2. EN 1563:2018 – Spheroidal Graphite Cast Irons.
  3. ISO 945-1:2008 – Microstructure of cast irons – Graphite classification.
  4. ASTM E10 – Standard Test Method for Brinell Hardness of Metallic Materials.
  5. ASTM A48 – Standard Specification for Gray Iron Castings.


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